SD Prototypes Manufacturing Solutions, Inc.

We specialize in Wire-EDM

Wire-EDM...

SD Prototypes has a variety of Wire EDM machines that can accommodate almost any application imaginable. Our years of experience in providing intrigue complex parts, extreme tapers, exotic alloys, and the unusual, enable us to handle the complicated jobs that other companies might be unwilling to accept. In fact, we pride ourselves on our One Stop Shoppingapproach.

SD Prototypes uses the latest CAD/CAM Software for our programming systems, giving us the ability to quickly program complex 5-Axis geometry. We are able to accept dxf, igs, and dwg files from our customers for quick generation into programs.

Our Fanuc Wire EDM machines operate continuously to provide to our customers with the quickest turnarounds possible at the most competitive prices. 

We take pride in our reputation as  creative problem solvers and out-of-the-box thinkers, we are eager to put our skills and abilities to work for the benefit of your company.  With a talent for troubleshooting complex mechanical problems, and creating for our customer innovative solutions, we are certain that you would find our services a valuable and profitable investment.

If Wire EDM expertise is what you are looking for, we welcome the opportunity to show you all that SD Prototypes has to offer. Satisfaction Guaranteed.

Wire EDM Machinery

2005 Fanuc α-0iC               (5-Axis Wire EDM)
2005 Fanuc α-1iC               (5-Axis Wire EDM)


2 - 1993 Mitsubishi DWC-90HA Wire-EDM's     (4-Axis Wire EDM)

Wire EDM Capabilities

Fanuc α-0iC

Wire Diameters from .004"-.012"
Maximum Taper Angle: ±30° (45° Possible)
Maximum Cutting Height: 10" Tall
Maximum Work Piece Size: 26" x 17" x 10"
Maximum Work Piece Weight: 1100 Lbs.
Maximum Travel: X & Y: 12.6" x 8.7"  U&V: ±2.364"
Tolerances can be held to .0002"
Conductive Materials from A to Z 
Micro finish (MF) Power Supply

   Advance MF power supply enables superior surface finishes to
   7 Ra µin or better.

Fanuc α-1iC

Wire Diameters from .004"-.012"
Maximum Taper Angle: ±30° (45° Possible)
Maximum Cutting Height: 16.1" Tall
Maximum Work Piece Size: 41" x 28.7" x 16.1"
Maximum Work Piece Weight: 3550 Lbs.
Maximum Travel: X & Y: 21.7" x 14.6"  U&V: ±2.364"
Tolerances can be held to .0002"
Conductive Materials from A to Z

 Mitsubishi DWC-90HA

Wire Diameters from .004"-.012"
Maximum Cutting Height: 6.3" Tall
Maximum Work Piece Size: 13.7" x 15.7" x 6.3"
Maximum Work Piece Weight: 385 Lbs.
Maximum Travel: X & Y: 9.8" x 11.8"
Tolerances can be held to .0002"
Conductive Materials from A to Z